Customer Background
A leading scaffolding manufacturer in Izhevsk, Russia, has been providing high-quality, safe, and reliable scaffolding products to the construction industry since 2005. The company has established itself as a key player in the Udmurt Republic’s construction equipment market.
Challenges
As the business rapidly expanded, the company faced several challenges:
- Production efficiency struggled to meet growing market demands
- Traditional tube cutting equipment lacked precision, affecting product quality
- Significant material waste led to high production costs
- Limited product range made it difficult to meet diverse customer needs
Solution
In 2023, the Izhevsk-based manufacturer introduced the LX-V12S laser tube cutting machine. This equipment offers the following features:
- Power range: 1000W-3000W, adaptable to various materials
- Maximum processing length: ≤6500mm, suitable for most scaffolding tube requirements
- Versatility: capable of processing round, square, rectangular tubes, channel steel, angle steel, and other profiles
- High automation: equipped with an automatic feeding system, enabling 24/7 continuous production
- High precision: utilizing advanced laser cutting technology for significantly improved cutting accuracy
Implementation Process
- Equipment selection: The company’s technical team conducted thorough research before choosing the LX-V12S model
- Installation and commissioning: Longxin Laser’s technicians completed equipment transport, installation, and commissioning within 25 days
- Personnel training: Comprehensive operation and maintenance training was provided to ensure staff could fully utilize the equipment’s capabilities
- Production optimization: The company redesigned its production process to maximize the LX-V12S’s automation advantages
Results
After introducing the LX-V12S, the Izhevsk scaffolding manufacturer achieved remarkable results:
- 200% increase in production efficiency, with annual capacity rising from 10,000 sets to 30,000 sets
- 50% improvement in product precision, significantly enhancing customer satisfaction
- 30% increase in material utilization, substantially reducing production costs
- 40% expansion in product range, successfully developing several new scaffolding products
Customer Feedback
The Production Director of the Izhevsk company stated: “The LX-V12S has revolutionized our production methods. It has not only improved our production efficiency and product quality but also allowed us to respond more flexibly to market demands. Longxin Laser’s after-sales service has been excellent, giving us confidence in our future development.”
Fazit
By introducing the LX-V12S laser tube cutting machine, the Izhevsk scaffolding manufacturer successfully overcame production bottlenecks, enhanced competitiveness, and laid a solid foundation for sustainable growth. This case study clearly demonstrates the advantages and potential of the LX-V12S in the scaffolding production sector.
