Przegląd

A leading automotive parts manufacturer in Türkiye modernized its round‑tube processing to achieve higher throughput, consistent quality, and minimal manual labor. Longxin delivered a turnkey, fully automated line to meet these goals.

Wyzwanie

  • High Volume: Thousands of tubes per shift needed processing.

  • Tight Tolerances: Dual‑end chamfering had to meet ±0.05 mm accuracy for assembly.

  • Labor & Time: Manual cutting and deburring were slow, inconsistent, and costly.

Rozwiązanie

Longxin’s 2.0G High‑Speed Circular Pipe Cutting Machine was integrated into a fully automated line featuring:

Automatic Conveying & Lifting

  • Hands‑free feeding, measurement, and positioning.
  • Precision lift aligns each tube for cutting.

High‑Speed Cut‑Off Module

  • 2.0G cutting speeds cut cycle times by over 40%.
  • Optimized blades for steel and aluminum alloys.

Dual‑End Chamfering Station

  • Simultaneous chamfering of both ends for uniform edge quality.
  • Adjustable angles for various fittings.

Centralized Control System

  • PLC interface for recipe management and real‑time monitoring.
  • Data logging for quality traceability.

Results & Benefits

  • Throughput +55% – Easily handles peak order volumes.

  • Precision ±0.05 mm – Consistent dimensional accuracy.

  • Labor –70% – Automation cut manual hours by more than two‑thirds.

  • Enhanced Safety – Enclosed stations protect operators.