Übersicht
A leading automotive parts manufacturer in Türkiye modernized its round‑tube processing to achieve higher throughput, consistent quality, and minimal manual labor. Longxin delivered a turnkey, fully automated line to meet these goals.
Herausforderung
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High Volume: Thousands of tubes per shift needed processing.
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Tight Tolerances: Dual‑end chamfering had to meet ±0.05 mm accuracy for assembly.
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Labor & Time: Manual cutting and deburring were slow, inconsistent, and costly.
Lösung
Longxin’s 2.0G High‑Speed Circular Pipe Cutting Machine was integrated into a fully automated line featuring:
Automatic Conveying & Lifting
- Hands‑free feeding, measurement, and positioning.
- Precision lift aligns each tube for cutting.
High‑Speed Cut‑Off Module
- 2.0G cutting speeds cut cycle times by over 40%.
- Optimized blades for steel and aluminum alloys.
Dual‑End Chamfering Station
- Simultaneous chamfering of both ends for uniform edge quality.
- Adjustable angles for various fittings.
Centralized Control System
- PLC interface for recipe management and real‑time monitoring.
- Data logging for quality traceability.
Results & Benefits
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Throughput +55% – Easily handles peak order volumes.
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Precision ±0.05 mm – Consistent dimensional accuracy.
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Labor –70% – Automation cut manual hours by more than two‑thirds.
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Enhanced Safety – Enclosed stations protect operators.
